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160 Watt Military Grade ATX Power Supply

160 Watt Military Grade Power ATX Supply Product Description

This preliminary product specification outlines the electrical and mechanical characteristics for the proposed 160 watt, convection cooled, five output, military grade, ATX power supply. This power supply will operate from an ambient temperature range of -25° to +70°C. Unit will be designed to be military compliant to meet MIL-STD-461F & MIL-STD-810F. This supply will also meet UL/cUL 60950 and EN 60950 requirements.  

Product Features

  • Meets MIL-STD-461F
  • Meets MIL-STD-810F         
  • Meets MIL-STD-901D Class 1
  • Wide Range Input: 90-265Vac                   
  • Operating Temperature Range: -25º to +70º C
AC Input
  • Voltage Input Range: 90-264VAC (115/230Vac nominal input)
  • Frequency: 50/60Hz (47-64Hz)
  • Phase: Single Phase, 2 wire plus ground
  • Power factor correction: Typical 0.99 @ Full load, nominal input
  • Input Transient Suppression: Designed to meet MIL-STD-704A/D (80Vrms for 100mS)
  • Voltage Surge Protection:  MIL-STD 1275A/D (100Vdc for 50mSec) 

Output Selection Guide

Output

Voltage

Max Current

Regulation

Ripple

V1

5.0Vdc

22 Amps

±1%

50mV pk-pk

V2

3.3Vdc

10 Amps

±1%

50mV pk-pk

V3

12Vdc

3 Amps

±1%

120mV pk-pk

V4

-12Vdc

.5 Amps

±1%

120mV pk-pk

Notes:

  1. The combined power of +5V and +3.3V is 130W max.
  2. +12V output provides 125% peak of max load for 10 seconds.

DC Output Characteristics

  • Output Power: 160 Watts
  • Line Regulation: ±1.0% Typical
  • Load Regulation: ±5.0% Typical (5% load to full load; nominal input)
  • Output Ripple/Noise: 1% Typical (pk-pk; nominal input; full load; 20MHz bandwidth)
  • Set Point Accuracy: ± 1.0% of Output Voltage (Nominal input; full load; 25°C)
  • Transient Response: Output voltage shall be within specification with a 75%-100% load change
  • Overshoot: Turn-on and turn-off overshoot should not exceed 5% over nominal voltage.

Electrical Characteristics

  • Efficiency: 87% Typical (Measuring at 115Vac and at full load)
  • Hold-up Time: 16mSec at full load, nominal 115Vac input
  • Set Point Accuracy: All outputs shall be initially set to ± 2.0% of nominal output voltage.
  • Isolation Resistance: >1 Megohms (Input to output)
  • Transient Response: Output voltage returns to regulation limits within 100 microsecond for auxiliary outputs after 50% change in load current.
  • Overshoot: Turn-on and turn-off overshoot should not exceed 10% over nominal voltage.

Protection

  • Over Current Protection: Output is protected for overload conditions exceeding 110-125%.  Recovery is automatically after removal of overload condition.
  • Over-Voltage Protection: Output is protected against over-voltage. Unit latching down will occur when output exceed 130%, and recycle AC input to reset.
  • Short Circuit Protection: The power supply is protected from short circuit conditions and will recover automatically after short circuit condition is removed.
Environmental
  • Operating Temperature Range: -25º to +70º C  
  • Storage Temperature: -40º to 85º C
  • Operating Humidity: 5% to 90% RH, Non-condensing
  • Storage Humidity: 5% to 95% RH, Non-condensing
  • Operating Altitude: Sea-level to 40,000 ft. in pressurized environment
  • Sock & Vibration Standards: Designed to comply with MIL-STD-810F
  • Conducted EMI: Designed to comply with MIL-STD-461F  
  • Cooling: Convection cooled – Minimum airflow 10CFM across heatsink, max baseplate 70

Cooling

  • Conduction Cooling: Baseplate temperature -25° to 70° C
  • Convection Cooling: With optional heatsink, 10 CFM minimum airflow across heatsink surface.

Mechanical

  • Outline Dimensions: ~1.65" X 4.0" X 8.0" (H X W X L) – not including I/O connector  
  • Weight: ~4.25 lbs. (1922 grams)
  • AC Input Connector: Female, insulated, bullet style
  • DC Output Connector: 20 Pin ATX Type
  • Optional AC or DC Connector: Terminal Block

Additional Features, Controls or Alarms

  • Remote On/Off: TTL High– OFF; TTL Low - ON TTL Logic Enable
  • Power Good Delay: 100-500 mSec
  • Power Fail Delay: >1mSec

Reliability

  • 150,000 hours, calculated per MIL-STD-217F at +25°C ambient, ground fixed.

Notes

  • This preliminary product specification represents a proposed design and specifications are subject to change without notice.



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