Custom Power Supplies
Custom Industrial Power Supplies

1000 Watt, DO-160
Aircraft Power Supply

Product Description

This is a single output, 1000 watt, DO-160 grade, power supply designed to comply with Boeings aeronautics specification requirements for category (WF) equipment.  This unit was designed for an unique aircraft application that required a smaller size footprint and could be mounted inside a sealed enclosure directly to a coldplate or heatsink. This product is design to comply with Boeings DO-160 EMC Section 16 & 17.

Features1000 Watt, DO-160

  • 1000 Watts
  • Small Foot Print: 6.65” x 8.0” x 2.3”
  • -40º to +85ºC Baseplate Operating Temperature
  • Wide Frequency Range of 47-440Hz
  • Exceeds Boeing Spec: D6-44588 (AA) for PFC and Input
  • Harmonic Distortion @ 360-800Hz
  • Complies with Boeing’s RTCA/DO-160D EMI & Susceptibility
  • Airbus’s ABD0100.1.8 issue D for Power Factor and Input Current Harmonic Distortion Levels
Input
  • Voltage Input Range: 97-134VAC (115VAC nominal Input)\
  • Frequency Range: 47-440Hz
  • Phase: Three Phase, 3 wire plus ground
  • Typical Input Current: 6.25A (115Vac input/phase, full output)
  • Inrush Current: <40Apk (Cold start)
  • Power Factor Correction: >.9 typical
  • Input Power Compliance: Designed to meet DO-160, Section 16
  • Conducted Emissions: Designed to meet DO-160, Section 21
  • Voltage Spike Immunity: Designed to meet DO-160, Section 17

Output

  • Output Power: 1000 Watts (maximum continuous power, requires derating for low voltage outputs)
  • Output Voltage: 28Vdc
  • Output Current: 35A (maximum at nominal input voltage)
  • Line Regulation: +/-2.0% Typical
  • Load Regulation: ±2.0% Typical (No load to full load; nominal input)
  • Output Ripple/Noise: 300mV Typical (P-P; nominal input; full load; 20MHz bandwidth)
  • Set Point Accuracy: ± 1.0% of Output Voltage (Nominal input; full load; 25°C)
  • Transient Response: Output voltage returns to within 1% in less than 2.5mS for a 50% load change and the peak transient does not excess 5%.
  • Overshoot: Turn-on and turn-off overshoot should not exceed 5% over nominal voltage.
Electrical Characteristics
  • Efficiency: 75% Minimum (Measuring at 115Vac and full load)
  • Turn On Delay:1 second maximum at 120 VAC
  • Hold-Up Time: Minimum 200mS at loss of AC power at low line, full load.
  • Isolation Voltage:
    • Input to Output: 3000Vrms
    • Input to Chassis: 1500Vrms
    • Output to Chassis: 500Vrms
  • Isolation Resistance: 10Mohms (Input to output)
  • Temperature Regulation: +/-2.0%/ºC (+/-.005%/ ºC max; over operating temp range)

Protection

  • Over Current Limit: ~115 to 120% Auto-Recovery after removal of overload condition.
  • Over-Voltage Setpoint: ~32.2Vdc Typical. Unit latched 1 minute, recycle AC input to reset at 25°C.
  • Short Circuit: Auto-Recovery after short circuit condition is removed.
  • Over temperature Protection: The power supply is protected for over temperature conditions with thermal shutdown. Auto-Recovery when temperature returns to normal.
Environmental
  • Operating Temperature: -40º to +85ºC (Baseplate temperature)
  • Storage Temperature: -50º to 100º C
  • Operating Humidity: 5% to 90% RH, Non-condensing
  • Storage Humidity: 5% to 95% RH, Non-condensing
  • Operating Altitude: Sea-level to 40,000 ft. in pressurized environment
  • Vibration: Operating: From 5 to 27 Hz, 0.02 in double amplitude; from 27 Hz to 500 Hz, 0.75G, 3 Axes, 3 min per octave sweep, dwell 15 min at resonance. Non-operating: From 5 to 17 Hz, 0.10 in double amplitude, from 17 to 500Hz, 1.5G peak; 3 axes, 5 min per octave sweep; dwell 15 min at resonance.
  • Shock: Operating: 5G, half sine, 11msec, 3 axes. Non-Operating: 15G, half sine, 11msec, 3 axes.
  • Conducted EMI: RTCA/DO-160D Category H
  • Cooling: Baseplate not to exceed 85ºC to maintain full rated output.

Mechanical

  • Outline Dimensions: 4.65" X 8.0" X 2.3" (W X L X H) – Heat sink not included
  • Weight: ~3.0 lbs.
  • AC Input Connector: Terminal Block          
  • DC Output Connector: Terminal Block
  • I/O Interface
  • Heatsink or Coldplate Required to maintain 85°C baseplate temperature
Controls and Alarms
  • Remote On/Off Control: N/A
  • LED “On” Status Signal: N/A
  • Input Power “Good” Signal: N/A

Notes

  • Product specifications subject to change without notice.
  • All rights reserved. Contents of this document may not be reproduced in any form without the prior written permission of DSC Power Solutions.
  • The information and specifications contained in this document are believed to be correct and accurate at the time of publication. DSC Power Solutions, Inc. accepts no responsibility for consequences arising from printing errors or inaccuracies pertaining to any use or application of this document.

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